Maktrans ltd is registered in poland mazura str 18a, 02830 warsaw we are open. Zf 6hp19 6hp28 transmission failures due to bad valve. These units are notorious for several complaints, the most common being. Snowboard mount gopro hero3 hero2 oem zf 6hp19z 6hp19 6hp21 valve body sleeve connector seal kit 6pcs bmw transmission. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf is dealers software which contains full detailed information. Zf 5hp24 valve body fault hi all i am relatively new to this forum, after having just purchased 1999 xk8 in jan of this year. Oring sizes vary depending upon solenoid, location, make, model and generation version. Valve body off change gasket between the two plates zip kit instal. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it is possible to order and buy it now. Description the flowrite 599 series twoway valve bodies, ansi 250, work with a flowrite series actuator with a 34inch 20 mm stroke. Additional information about the channel plate components of the zf 5hp19 transmission.
Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Zf 6hp series transmission separator plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together and should be replaced with every rebuild. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. The valve body on this transmission does not have a high failure rate but this is one of the areas that he checks.
Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. In stock zf6hp26 transmission valve body seal kit 6hp26. Zf6hp26 transmission valve body seal kit 6hp26 bmw jaguar navigator. Zf 5hp24 automatic transmission spare parts catalog. Transmission repair manuals zf 6hp19 09l information about rebuild transmission zf 6hp19 09l. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. These transmissions appear to have a high amount of failures due to valve body failures. Zf 6hp19a vwaudi code 1071 040 xxx 6 speed in line awd full electronic control. The valve body with completely automatic solenoids is responsible for cooling of a transmission and greasing of mobile elements. These plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together once rebuild is complete. Spring installs into the case, followed by the thermal.
Make sure you are using the latest design for your application. Mechatronic solenoid kit 6hp19 6hp26 6hp32 zf 1068298043 745i, 745li, 750i, 750li, 760i, 760li. This is what makes a revmax zf 6hp valve body superior to the rest. Sonnax valve body plate 95740051 is a direct replacement for both oe valve body codes a036b036 and a051b051, due to supersession by zf. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. This is a completely rebuilt valve body for the zf 6hp series of transmissions. The overall seal heights on these vary depending on application. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. Level 10 audivw pts bulletproof valvebody 4hp19,5hp19,5hp24. Like all firstgeneration 6speed gearboxes, the zf 6hp has several vulnerabilities, one of them is a valve body, it is also a mechatronic. Zf6hp26 automatic transmission valve body to housing seal set. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly.
All mechatronics are shift pressure tested and all electrical shift currents are measured and adjusted by the computerized testsimulation system sil. This protocol insures that the customer gets the highest quality product each and every time. Forward planet c 2wd only 10 11 44 44 34 31 33 101 102 100 1 86 case valve body solenoids oil pan and filter manual linkage emodule case connector 150 148 20. Fwd 4 speed re4 f04ab 4f20e, jf403e, lj4ael reverse clutch high drum front planet rear planet c e b a d valve body park pawl linkage case low reverse clutch overdrive servo solenoid pack filter 150 20. We are closely monitoring all updates and taking precautions. You can either remove them one by one, or clear all filters using the button below. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control valve body parts cont kit toolkit for 6hp19. Contains new pressure regulator valve and assembly parts. Volkswagen and audi cars use a 6 speed transmission on many newer models. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. After sorting out various running issues and getting the vehicle through an. 0039 automatic transmission service group page 2 of 20 technical service information. Zf 5hp19 valve body additional information youtube.
Level 10 mitsubishi bulletproof valvebody jr403e,f4a33. In fact, zf in their infinite wisdom, made every single bolt head that you will work on from here on out, considering all the valve body and its components, serviceable via a t27 torx handy to have this in 2 or 3 socket forms, and also in key form, will be obvious later as you look at the valve body disassembly. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Each revmax valve body has a predetermined protocol that is followed for each valve body type. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. Sonnax offers direct replacement, oe quality valve body separator plate 95740046 for zf6hp192632 generation 1 applications.
This upgrade kit works perfectly, i save a lot of money. Ensure the correct location of the valve body in the housing. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. Sonnax valve body diagram sonnax vacuum test point locations generation 1 sonnax vacuum test point locations generation 2 tools catalogue for this transmission. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. The firstgeneration valve bodies possessed an extremely modest working resource and died already at 100150 tkm. Clutch hub forward clutch hub direct clutch hub ext. Typical applications include control of hot or chilled water, 50% waterglycol solutions, or steam. Level 10 mitsubishi bulletproof valvebody send in yours jr403e, f4a33, f4a51, f4a22, w4a33, f4a23, kn175, kn171 our price. Please expect some delays in shipping due to the coronavirus covid19.
The 6hp1921 and the 6hp262832 adapters are different in their height. Zf suggests this be replaced on every valve body rr. Cobra transmission is designated as an essential business by florida and thus open and shipping product. Mechatronic and valve body are only available as complete servicemechatronic. Zf 6hp valve body separator plates now available, aftermarket valve body separator plates to suit both gen1 and gen2 zf 6hp series transmissions.
The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Please measure the clearance according to the repair manual and select the required spare part from the table. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. He also said if the valve body were worn or not it is not the primary reason that the b clutch hub fails. I change oil all off it, new filter reset the adaptation value 3. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. This item zf6hp26 zf6hp19 zf6hp32 solenoid kit 7 piece cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7 auto trans valve body solenoid kit for bmw audi jaguar range rover volkswagen zf. Several electronic switches, solenoids and sensors, as shown in figure 2, are working in conjunction with the vehicles pcm or. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed rwd. Each list for selective shims or snap rings is listed in this section of the catalog.
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